If the light remains on, continues to flash or fails to illuminate, have the system serviced immediately. With the ABS light on, the anti-lock brake system is disabled and normal braking is still effective unless the brake warning light also remains illuminated with the parking brake released.
It may also momentarily AJAR illuminate after the engine is started and all doors are closed. Page 17 Instrumentation Fuel gauge Displays approximately how much fuel is in the fuel tank when the key is in the ON position. The fuel gauge may vary slightly when the vehicle is in motion. The ignition should be in the OFF position while the vehicle is being refueled.
Page 18 Instrumentation Engine coolant temperature gauge Indicates the temperature of the engine coolant. If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine immediately and let the engine cool. Page 19 Instrumentation Tachometer Indicates the engine speed in revolutions per minute. Driving with your tachometer RPMX pointer continuously at the top of the scale may damage the engine.
Battery voltage gauge This shows the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range as indicated by arrows , have the Rotate to the second position to also turn on the headlamps.
High beams Push forward to activate. Pull toward you to deactivate. Flash to pass Pull toward you to activate and release to deactivate. Always remember to turn on your headlamps at dusk or during inclement weather. The autolamp system also keeps the lights on for approximately 20 seconds after the ignition switch is turned to OFF.
Refer to the Driving chapter for more information. Do not hang any type of accessory or accessory bracket from the plug. Improper use of the power outlet can cause damage not covered by your warranty. Page 24 Controls and features Auxiliary power point SuperCrew only Power outlets are designed for accessory plugs only. Turn the control to raise or lower volume. Page 26 Controls and features Tune adjust The tune control works in radio mode. Hold the control to move through the frequencies quickly.
Page 27 Controls and features Setting memory preset stations 1. Select the frequency band with the AM or the FM select control. Select a station. Refer to Tune adjust or Seek function for more information on selecting a station. Press and hold a memory preset control until the sound returns, indicating the station is held in memory on the control you selected. Page 28 Controls and features Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers.
Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. Page 29 Controls and features Automatic Music Search The Automatic Music Search feature allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection. Then, press either REW for the beginning of the current selection or FF to advance to the next selection.
Page 30 Controls and features Dolby noise reduction Dolby noise reduction operates only in tape mode. Dolby noise reduction reduces the amount of hiss and static during tape playback. Press the control to activate and deactivate Dolby noise reduction. Dolby noise reduction is manufactured under license from Dolby Laboratories Licensing Corporation.
When in clock mode, the media information will display for 10 seconds, when the radio is turned on, and then revert to clock information. The first track of the disc will begin playing.
After that, CD play will begin where it stopped last. Play will begin on the first track of the disc unless the CD changer is in shuffle mode. Refer to Shuffle feature for more information. To stop on a particular selection, press the control again. Pressing the control for more than three seconds results in fast rewind.
Fast forward The fast forward control works in CD mode. Use the SEL control to manually set the time. Page 44 Controls and features Scan function The scan function works in radio, tape or CD mode if equipped. Press the SCAN control again to stop the scan mode. Page 45 Controls and features Autoset memory preset Autoset allows you to set strong radio stations without losing your original manually set preset stations.
This feature is helpful on trips when you travel between cities with different radio stations. Starting autoset memory preset 1. Page 46 Controls and features Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Press the BAL control. Page 48 Controls and features Dolby noise reduction Dolby noise reduction operates only in tape mode.
The Dolby noise reduction system is manufactured under license from Dolby Laboratories Licensing Corporation. Page 52 Controls and features 2. Press to eject the magazine.
Turn the magazine A over. Using the disc holder release knob C , pull the disc holder B out of the magazine. If you pull too hard on the disc holder, the disc holder may come completely out of the magazine. Page 53 Controls and features 5. Line up the CD with the groove of the disc holder. Ensure that the label on the CD faces downwards. Press in on the disc holder until it locks securely into the magazine. If the disc holders are not fully locked into the magazine, the unit will not operate.
Page 54 Controls and features Radio power must be turned on to play the CDs in the changer. The magazine may be stored in the glove box when not being used. The CD magazine may be inserted or ejected with the radio power off. Never touch the playing surface. The further an FM signal travels, the weaker it is. The listenable range of the average FM station is approximately 40 km 24 miles. Page 57 Controls and features Temperature control knob Controls the temperature of the airflow inside the vehicle.
Temperature control knob Controls the temperature of the airflow inside the vehicle. Airflow will be from the instrument panel registers. However, the air will not be cooled below the outside temperature because the air conditioning does not operate in this mode. Dirty glass is significantly more difficult to defrost, demist, etc.
Page 62 Controls and features 3. Set the fan speed to HI 4. Direct the outer panel vents towards to side windows To increase airflow to the outer panel vents, close the central panel vents. Do not place objects on top of the instrument panel, as these objects may become projectiles in a collision or sudden stop. If you drive up or down a steep hill, your vehicle speed may vary momentarily slower or faster than the set speed.
Page 65 Controls and features You can accelerate with the accelerator pedal at any time during speed control usage. Releasing the accelerator pedal will return your vehicle to the previously programmed set speed. Disengaging the speed control will not erase the previously programmed set speed. Pressing OFF will erase the previously programmed set speed.
It turns off when the speed control OFF control is pressed, the brake or clutch is applied, or the ignition is turned to the OFF position. The bars of varying length are for intermittent wipers.
When in this position rotate the control upward for fast intervals and downward for slow intervals. Page 69 Controls and features The transmission will operate in all gears except overdrive. When you shut off and re-start your vehicle, the transmission will automatically return to normal Overdrive mode. Page 72 Controls and features Compass zone adjustment 1. Determine which magnetic zone you are in by referring to the zone map.
Turn the ignition to the ON position. Page 74 Controls and features If equipped with a moon roof, the map lamps are located on the moon roof control panel. Press the control next to the map lamp to illuminate AUTO the lamp. This feature will learn the radio frequency codes of most current transmitters to operate garage doors, entry gates, security systems, entry door locks, and home or office lighting.
Page 77 Controls and features 3. Do not release the buttons until step 4 has been completed. Locate the training button on the garage door motor head unit. Refer to the garage door opener manual or call 1——— or on the Internet at HomeLink. Page 79 Controls and features 3. Press and hold the hand-held transmitter button.
The HomeLink indicator light will flash, first slowly and then rapidly. When the indicator light begins to flash rapidly, release both buttons. The previous device has now been erased and the new device can be activated by pushing the HomeLink button that has just been programmed. Page 80 Controls and features To record a message: 1. Press and release the REC button one time to start recording. PLAY An audible tone will sound, confirming the onset of recording.
Press and release the REC button a second time to end recording. Page 81 Controls and features To delete a message: 1. The indicator light will flash green twice. Hard objects can injure you in a collision. Depress again to stop window operation. One touch down can be deactivated during operation by pushing down AUTO on the top part of the driver power window control. The rear doors can be opened from the outside when the doors are unlocked. The childproof locks are located on rear edge of each rear door and must be set separately for each door.
Page 85 Controls and features 2. Move the control in the direction you wish to tilt the mirror. Return to the center position to lock mirrors in place.
Adjust spotter mirrors if equipped manually. Signal mirrors if equipped When the turn signal is activated, the outer portion of the appropriate mirror housing will blink red. Make sure that the mat does not interfere with the operation of the accelerator or the brake pedal. Lower the tailgate.
Use a screwdriver to pry the spring clip on each connector past the head of the support screw. Disconnect cable. Page 88 Controls and features 4. Evenly push down on the extender and push the round knobs in on each side locking it in place.
Green markings on the shaft indicate the locked position. The locking clip screws below the middle bar can be tightened counterclockwise for extra security. The cover can be rolled up and stowed behind the cab, or removed completely from the vehicle.
Page 90 Controls and features 4. Starting from the opposite side of the vehicle, pull cover away from the side rail and roll the cover from rear to front. Secure the cover behind the cab with two straps. The cover may be removed from the vehicle by sliding it sideways out of the front rail.
Stow the cross bars in the notches behind the rolled cover in the pickup box. Page 94 The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Automatic arming Page 95 Check to make sure the coded key is an approved Ford coded key. The key codes will need to be erased from your vehicle and new key codes will need to be re-coded.
Page 97 Controls and features 1. Insert the first previously programmed coded key into the ignition and turn the ignition from 3 OFF to 4 ON maintain ignition in 4 ON for at least one second. The remote entry features only operate with the ignition in the LOCK position. Page 99 Controls and features Sounding a panic alarm Press this control to activate the alarm. Replacing the battery The remote transmitter is powered by one coin type three-volt lithium battery CR or equivalent.
The battery save feature will turn off the interior lights 45 minutes after the last door is closed, even if the dimmer control is on. Page Controls and features Unlocking the doors with the keyless entry system To unlock the driver door, enter either the factory set code or the personal code each digit must be pressed within five seconds of the prior digit.
The interior lamps will also illuminate. The purpose of these head restraints is to help limit head motion in the event of a rear collision. To properly adjust your head restraints, lift the head restraint so that it is located directly behind your head or as close to that position as possible.
Lift handle to move seat forward or backward. Pull lever up to adjust seatback. Ensure that the seat is relatched into place. Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Page Seating and safety restraints Press to raise or lower the rear portion of the seat cushion. The indicator light on the control will illuminate when activated.
Using the manual lumbar support Turn the lumbar support control toward the front of vehicle to move Page Seating and safety restraints 1.
Pull control to release seat cushion. Rotate seat cushion up until it locks into vertical storage position. Returning the seat to seating position Always be sure that the seat is in a latched position, whether the seat is occupied or empty.
Pull control to release seat. Pull seatback toward front seat and down into load floor position. Page Seating and safety restraints 3. Make sure seat is pushed all the way down and locks into position.
If not latched, the seat may cause injury during a sudden stop. Page Seating and safety restraints 2. Lift seatback up until it locks into vertical position. Using the armrest if equipped Push the release control to move the armrest up or down. Page Seating and safety restraints Never let a passenger hold a child on his or her lap while the vehicle is moving.
The passenger cannot protect the child from injury in a collision. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag SRS is provided.
To unfasten, push the release button and remove the tongue from the buckle. The front passenger and rear seat outboard safety belts have two types of locking modes described below: Vehicle sensitive mode The vehicle sensitive mode is the normal retractor mode, allowing free shoulder belt length adjustment to your movements and locking in Page Seating and safety restraints How to use the automatic locking mode 1.
Buckle the combination lap and shoulder belt. Grasp the shoulder portion and pull downward until the entire belt is extracted. Page This indicates the safety belt is now in the automatic locking mode. How to disengage the automatic locking mode Ford recommends that all safety belt assemblies and attaching hardware should be inspected by a qualified technician after any collision.
Safety belt assemblies not in use during a collision should also be inspected and replaced if either damage or improper operation is noted. Page Seating and safety restraints The safety belt pretensioners are designed to activate only during certain frontal or near-frontal collisions with sufficient longitudinal deceleration. A safety belt pretensioner is a device which tightens the webbing of the lap and shoulder belts in such a way that they fit more snugly against the body.
Page Seating and safety restraints To lower the shoulder belt height, push the button and slide the height adjuster down.
To raise the height of the shoulder belt, slide the height adjuster up. Pull down on the height adjuster to make sure it is locked in place. Page Seating and safety restraints Shorten and fasten the belt when not in use. To fasten, grasp the tongue, and with a continuous motion, pull out enough webbing to buckle the tongue into the correct buckle the buckle closest to the direction the tongue is coming from. Page Seating and safety restraints Conditions of operation If Page Seating and safety restraints Do not sit on top of a buckled safety belt to avoid the Belt Minder chime.
Sitting on the safety belt will increase the risk of injury in an accident. To disable one-time or deactivate the Belt Minder feature please follow the directions stated below.
Page if equipped , LATCH child seat tether anchors and lower anchors if equipped , and attaching hardware, should be inspected after a collision. Ford recommends that all safety belt assemblies used in vehicles involved in a collision be replaced. Page This information will assist Ford in the servicing of your vehicle and may help Ford better understand real world collisions and further improve the safety of future vehicles. Page Seating and safety restraints Important supplemental restraint system SRS precautions The supplemental restraint system is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries.
Air bags DO NOT inflate slowly or gently and the risk of injury from a deploying air bag is greatest close to the trim covering the air bag See your Ford or Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame, bumper, front end body structure and tow hooks may effect the performance of the air bag sensors increasing the risk of injury. Page Seating and safety restraints How does the air bag supplemental restraint system work? The air bag SRS is designed to activate when the vehicle sustains sufficient longitudinal deceleration.
The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system. Page Seating and safety restraints Several air bag system components get hot after inflation. Do not touch them after inflation. If the air bag has deployed, the air bag will not function again and must be replaced immediately.
If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision. Page Seating and safety restraints If any of these things happen, even intermittently, have the SRS serviced at your dealership or by a qualified technician immediately.
Unless serviced, the system may not function properly in the event of a collision. Disposal of air bags and air bag equipped vehicles including pretensioners For disposal of air bags or air bag equipped vehicles, see your local dealership or qualified technician. Page If the light fails to illuminate when the passenger air bag switch is in the OFF position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately.
Page If the light is illuminated when the passenger air bag switch is in the ON position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately.
Page Seating and safety restraints Always transport children who are 12 and younger in the rear seat. Always use safety belts and child restraints properly. If a child in a rear facing infant seat must be transported in front, the passenger air bag must be turned OFF. This is because the back of the infant seat is too close to the inflating air bag and the risk of a fatal injury to the infant when the air bag inflates is substantial.
Child age 1 to Page To improve the fit of lap and shoulder belts on children who have outgrown child safety seats, Ford recommends use of a belt-positioning booster seat that is labelled as conforming to all applicable Federal motor vehicle safety standards. Belt-positioning booster seats raise the child and provide a shorter, firmer seating cushion that encourages safer seating posture and better fit of lap and shoulder belts on the child.
Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position which is capable of providing a tether anchorage.
For more information on top tether straps, refer to Attaching safety seats with tether straps. Page Seating and safety restraints Installing child safety seats in combination lap and shoulder belt seating positions Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag. If you must use a forward-facing child seat in the front seat, move the seat all the way back. Be sure the belt webbing is not twisted.
Insert the belt tongue into the proper buckle the buckle closest to the direction the tongue is coming from for that seating position until Page Seating and safety restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with your knee on the child seat.
Allow the safety belt to retract to remove any slack in the belt. Page Seating and safety restraints 5. Push down on the child seat while pulling on the loose end of the lap belt webbing to tighten the belt. Before placing the child into the child seat, forcibly tilt the child seat from side to side and in forward direction to make sure that the seat is held securely in place.
Page Seating and safety restraints The tether anchors in your vehicle may be straps on the seatback or an anchor bracket on the rear edge of the seat cushion. The rear seat of the SuperCab has three straps behind the top of the seatback that function as both routing loops for the tether straps and anchor loops. Position the child safety seat on the seat cushion.
Route the child safety seat tether strap over the back of the seat. Locate the correct anchor for the selected seating position. Refer to the Installing child safety seats in combination lap and shoulder belt seating positions section of this chapter for further instructions to secure the Page Seating and safety restraints Many tether straps cannot be tightened if the tether strap is hooked to the loop directly behind the child seat.
To provide a tight tether strap: 1. Route the tether strap through the loop directly behind the child seat. This system meets all Canadian Interference-Causing Equipment standard requirements regulating the impulse electrical field strength of radio noise. When starting a fuel-injected engine, avoid pressing the accelerator before or during starting.
Page Starting 2. Make sure the headlamps and vehicle accessories are off. Page Starting 3. If there is difficulty in turning the key, firmly rotate the steering wheel left and right until the key turns freely.
Excessive cranking could damage the starter. Turn the key to 5 START without pressing the accelerator pedal and release as soon as the engine starts. Page Starting Guarding against exhaust fumes Although odorless and colorless, carbon monoxide is present in exhaust fumes.
Take precautions to avoid its dangerous effects. If you ever smell exhaust fumes of any kind inside your vehicle, have your dealer inspect and fix your vehicle immediately. Do not drive if you smell exhaust fumes. Refer to the scheduled maintenance guide for scheduled maintenance. In normal operation, automotive brake systems may emit occasional or intermittent squeal or groan noises when the brakes are applied.
Page Driving With the ABS light on, the anti-lock brake system is disabled and normal BRAKE braking is still effective unless the brake warning light also remains illuminated with parking brake released. If your brake warning lamp illuminates, have your vehicle serviced immediately.
Always set the parking brake fully and make sure that the gearshift is securely latched in P Park automatic transmission or in 1 First manual transmission. Page Driving To avoid injury, never run the engine with one wheel off the ground, such as when changing a tire.
Power steering uses energy from the engine to help steer the vehicle. Page Driving Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions.
Page Driving Do not drive your vehicle until you verify that the brakelamps are working. If your vehicle gets stuck in mud or snow it may be rocked out by shifting from forward and reverse gears, stopping between shifts, in a steady pattern. Make sure the gearshift lever is securely latched in P Park. This position locks the transmission and prevents the rear wheels from turning.
Always set the parking brake fully and make sure the gearshift lever is latched in P Park. Page Driving Drive — Not shown on the display. Activate by pressing the transmission control switch TCS on the end of the gearshift lever with the gearshift in the position. Compress and slide the hose clamp and disconnect the upper radiator hose. Remove the accelerator cable bracket bolts and position the bracket and cables aside.
Previous Page. Next Page. Ford F Workshop Manual 45 pages. Pro trailer backup assist with trailer reverse guidance 10 pages. Highly flammable mixtures are always present and can be ignited. Page 2 F Workshop Manual Page 2 of 12 Remove the crankcase ventilation tube and the idle air control IAC valve fresh air tube.
Disconnect the exhaust gas recirculation EGR valve vacuum line and the main vacuum harness. Disconnect the throttle position sensor electrical connector and the engine vacuum regulator electrical and vacuum connectors. Page 3 F Workshop Manual Page 3 of 12 Disconnect the differential pressure feedback EGR.
Remove the bolt and disconnect the brake booster vacuum line and bracket. Remove the nut. Disconnect the fuel lines. Page 4 F Workshop Manual Page 4 of 12 Remove the four bolts and remove the throttle body adapter. Disconnect and remove the positive crankcase ventilation PCV hose. Position the power steering reservoir aside. Remove the upper bolt. Remove the lower bolts. Page 5 F Workshop Manual Page 5 of 12 Disconnect the eight fuel injectors. Disconnect and remove the eight ignition coils.
For additional information refer to Section B. Remove the generator. For additional information, refer to Section Page 6 F Workshop Manual Page 6 of 12 Remove the upper intake manifold. Lift the intake manifold. Disconnect the intake manifold tuning valve connector. Remove the intake manifold and discard the gaskets. If required, remove the bolts and the water crossover. Installation CAUTION: Do not use metal scrapers, power abrasive discs or any abrasive means to clean the sealing surfaces, these tools cause scratches and gouges that make leak paths.
Page 7 F Workshop Manual Page 7 of 12 3. Install the intake manifold. Position the new intake manifold gaskets. Position the upper intake manifold. Loosely install nine bolts. NOTE: The thermostat housing bolts are tightened in sequence with the intake manifold bolts. Do not tighten the thermostat housing bolts during thermostat installation.
Install the water thermostat. Page 8 F Workshop Manual Page 8 of 12 7. Connect the heater hose.
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